Product Overview
Our Plastic High-Speed Mixers are engineered for precision blending of polymers, masterbatches, and composites. Designed to deliver uniform dispersion and rapid processing, these machines are ideal for industries requiring high-volume production with consistent quality. To ensure optimal performance and safety, follow these critical guidelines:
Critical Operating Guidelines
1. Pre-Operation Checks
Inspect Components: Verify blade integrity, motor alignment, and lubrication levels before startup.
Material Compatibility: Confirm resin/additive compatibility with mixer specifications (e.g., temperature limits, shear sensitivity).
Clear Safety Zone: Remove tools or debris from the mixing chamber and surrounding area.
2. Safety Protocols
Personal Protective Equipment (PPE): Operators must wear heat-resistant gloves, safety goggles, and hearing protection.
Emergency Stop: Familiarize yourself with the emergency shutdown button location and procedure.
Lockout/Tagout (LOTO): De-energize and lock the machine during maintenance or cleaning.
3. Material Handling Best Practices
Load Capacity: Never exceed 80% of the mixer’s rated capacity to prevent overflow or motor overload.
Sequential Loading: Add fillers/pigments after base resins to avoid uneven dispersion.
Temperature Control: Monitor heating/cooling systems to maintain ±5°C of the target temperature.
4. Cleaning & Maintenance
Post-Use Cleaning: Remove residual material immediately using approved solvents (e.g., IPA for thermoplastics).
Blade Inspection: Check for wear or cracks monthly; replace blades if thickness loss exceeds 10%.
Lubrication Schedule: Grease bearings every 300 operating hours (use high-temperature lithium grease).
5. Environmental Requirements
Ventilation: Ensure adequate airflow to disperse fumes (VOC limits: ≤50 ppm).
Dust Control: Install explosion-proof dust collectors for flammable powders (e.g., PE, PP).
6. Emergency Response
Overheating: Immediately shut down and allow cooling if motor temperature exceeds 85°C.
Material Blockage: Use only manufacturer-approved tools to clear jams; never insert hands into the chamber.
Technical Requirements
Parameter Specification
Power Supply 380V/50Hz (±5%)
Ambient Temperature 5°C–40°C
Humidity ≤70% RH (non-condensing)
Noise Level ≤75 dB(A) at 1m distance
Why Choose Our High-Speed Mixers?
✅ Certified Safety: CE, ISO 9001, and OSHA compliant.
✅ Smart Monitoring: IoT-enabled sensors for real-time torque and temperature tracking.
✅ Lifetime Support: 24/7 technical assistance + 2-year warranty.
Download Full User Manual:
[www.prowelltec.com/ www.plastmixer.com]
Contact Us: jarvis@prowelltec.com | +86 18551186172
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Quality Blending Starts with Safe Operation. Trust Our Expertise.
Tags: #HighSpeedMixer #PlasticMixing #IndustrialSafety #PolymerProcessing